Technologies

MGI Engineering offers high quality consultancy and contracting services to deliver cutting-edge technologies and tailored solutions. Our experienced and diverse workforce allows us to provide complete design and analysis solutions according to our clients’ needs across different incumbent and emerging industries.

Spearheaded by CEO, Mike Gascoyne who, brings with him 25 years of Formula 1 Senior Technical Management. Our specialised team of 25+ full-time engineers have vast experience in a variety of fields, including F1, aerospace and the developing eVTOL sector.

Our capabilities range from composite design modelling, surfacing, creation of ply books, powertrain and systems integration, as well as FEA (static and dynamic) and CFD analysis, using state-of-the-art software packages.

At MGI, we look to utilise our extensive and unrivalled experience in F1 to provide technical solutions that maximise sustainability. We are proud of our proven track record, completing projects on schedule and within budget.

Company Capabilities

Calculations Capabilities

Design Capabilities

Race and Project Management Capabilities

Lightweight Structures

Utilising cutting-edge computer aided design software and processes, we work closely with our clients to deliver technologically advanced solutions, including lightweight composite structures, to meet their required specifications.

Our engineering staff provide a level of knowledge that allows MGI to not only exceed client expectations, but to also achieve a competitive edge in the market. The design of ultra-lightweight composite components is at the core of our expertise.

Overseeing the fulfilment of products from design and tooling, through to manufacture and certification, we play an intrinsic role in fulfilling the required projects to completion and seeing the components used throughout the aviation industry.

Our advanced capabilities enable us to deliver results for our clients that are on time and on budget. We thrive on meeting engineering challenges within the automotive, aerospace and marine sectors, striving to meet and exceed client requirements and specifications.

Case Study – Formula E

We have worked with two Formula E teams to integrate components at the rear of their cars to tie in their suspension and gearbox structures. Using advanced engineering principles and analysis software, we aided both teams in developing the most efficient structures regarding weight and performance, enabling them to remain competitive against the rest of the field.

Systems and Powertrain Integration

With our team of highly capable engineers, we possess the knowledge and expertise from a rich motorsport background. Many of our team have been working at the pinnacle of the industry in Formula 1. Thanks to this, we can offer a wide range of engineering solutions, including systems and powertrain integration.

We can solve integration needs across multiple sectors including motorsport, automotive, marine and aerospace applications. A testament to this is our AS9100D certification, the leading quality management system standard for the aerospace industry.

Case Study – Custom build F1 track car 

MGI has successfully converted a recent F1 car into a top-end performance track day car. The project entailed fitting an AER P60B twin-turbocharged engine mounted to an Xtrac semi-automatic gearbox leading to a track day car with 800+ brake horsepower and Formula 1 standards of performance and safety. With the new engine and gearbox, MGI-designed rear suspension and an electronics package which was mated to a modern day ex-F1 chassis and aerodynamic package.

Case Study – Long term partnership Formula Solutions Inc.

MGI was approached by Formula Solutions Inc. CEO, Gerry Kavanaugh in 2016 to provide lightweight composite structure design solutions for the aerospace market. Formula Solutions Inc. is an advanced composites design, engineering and manufacturing company, recognised as an industry leader in Vacuum Assisted Resin Transfer Moulding (VARTM). Working through Formula Solutions Inc., MGI has multiple composite components certified and flying on commercial aircraft.

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